KOBELCO WELDING TODAY

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Page 6
Technical Report

In welding thinner plates, the microstructure of the weld commonly tends to be coarse because of slower cooling speeds and fewer required weld passes. Fig. 2 shows Charpy impact test results of LB-52NS weld metals with three different plate thicknesses using the groove preparation and weld pass sequence shown in the figure.

It is obvious that LB-52NS provides adequate notch toughness, even in the severe condition of vertical-up welding, over a range of plate thicknesses, although with thinner base metal, notch toughness is lower with almost the same heat input. This is because the thinner the base metal, as shown in Table 1, the slower the cooling speed. Slower cooling speeds can cause more or less coarse microstructure, thereby decreasing notch toughness.

Table 1 - Plate thickness, heat input and cooling speed in Charpy impact test of LB-52NS weld metals

LB-52NS Maintains Adequate Tensile Strength over Extended PWHT

Fig. 3 - Fig. 3 - Effect of PWHT conditions on tensile properties of LB-52NS deposited metal

In welding fabrication of thick-section pressure vessels, postweld heat treatment (PWHT) is indispensable to relieve residual stresses raised by welding. As with typical ferritic weld metal, the tensile and yield strengths of LB-52NS deposited metal decreases as PWHT temperature or soaking time increases, reducing residua] stresses. However, LB- 52NS maintains adequate tensile strength and yield strength even after extended PWHT as shown in Fig. 3. This preferable characteristic is derived from fine- microstructure weld metal provided by the sophisticated design of chemical composition as previously mentioned.

LPG Storage Tank is Typical Application of LB-52NS

Fig. 4 - Cylindrical LPG storage tank is a typical application of LB-52NS

Liquefied petroleum gas (LPG) is stored at a low temperature of minus 45*C in thermal-insulated LPG storage tanks. Therefore, materials including weld metal of the tank must have adequate notch toughness at that temperature. In construction of a cylindrical LPG tank, in addition to automatic processes (SAW, GTAW), LB- 52NS is an indispensable electrode featuring unsurpassed quality including usability in out-of- position welding and resistance to cold cracking and moisture pick-up.


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