Comparisons:
Welding materials compared with: Merits of DW Stainless Series wire
Covered electrode
(SMAW)
  • High efficiency
  • Less spattering
  • Good bead appearence
  • Good slag removability
TIG rod
(GTAW)
  • High efficiency
MIG wire
(GMAW)
  • Less voltage sensitive
  • Easy to make multi-pass welding (No oxidized surface)
  • Less spattering
  • Good bead appearence
  • CO2 gas (lower gas cost)
  • Higher deposition rate
Weld metal cost comparison worksheet
Use the chart below to calculate your own costs. We think you'll be pleased with the results.
Given Factors FCAW DW-308L (.045) SMAW E308L-16 (5/32) GMAW ER-308L (.035)
Current (A) Voltage (V) 200-30 130-25 175-24
Deposition efficiency 90% 55% 95%
Deposition rate (lbs/hr) 7.9 2.6 5.7
Operating Factor 45% 30% 45%
Gas flow (ft3/hr) 40 - 40